Instant Pot Pulled Pork Sandwiches with Smoky BBQ Sauce
Fall-apart tender pulled pork in under 90 minutes thanks to the Instant Pot, finished with a tangy-sweet smoky BBQ sauce and piled onto toasted brioche buns with creamy slaw.

Real pulled pork traditionally requires a smoker, a free Saturday, and a level of patience I generally do not possess on weeknights. This Instant Pot pulled pork is the answer — it delivers genuinely tender, juicy, smoky-flavored pork in under 90 minutes from start to finish, no smoker required. We use a quick spice rub, pressure cook in a savory liquid until the meat shreds with a fork, then crisp the shredded pork under the broiler for that essential bark texture you would normally only get from low-and-slow barbecue. Piled high on a toasted brioche bun with creamy slaw and pickles, this is the kind of dinner that turns an ordinary Tuesday into a small celebration.
I love real barbecue. I have driven hours out of my way for it. I have stood in line in Texas heat for brisket. I have respect for pitmasters and what they do, and I am not about to pretend that anything made in a kitchen appliance is going to replace the magic of a wood-burning smoker.
That said — life is busy, smokers are expensive, and I still want pulled pork sandwiches on a regular weeknight. Enter the Instant Pot. The first time I tried Instant Pot pulled pork I was skeptical. I assumed it would be edible but obviously inferior. What I actually got, after a few rounds of recipe-tweaking, was a version that my barbecue-snob brother-in-law unknowingly went back for seconds at a backyard party. He even said the words 'this is really good pulled pork' before I confessed where it came from. That was the day I stopped feeling guilty about the shortcut.
The key to convincing Instant Pot pulled pork is three details working together. First, the cut. Pork shoulder (also called pork butt or Boston butt) is non-negotiable. The marbled connective tissue is what breaks down under pressure and turns into silky, melt-in-your-mouth shreds. Tenderloin or loin will not work — they are too lean and will turn into stringy disappointment.
Second, the spice rub. We are not adding liquid smoke (which always tastes a little chemical to me); we are building smoky flavor through smoked paprika, ancho chili powder, brown sugar, and a touch of espresso powder. It sounds odd, but a quarter teaspoon of espresso powder adds a deep, almost-meaty bass note that mimics the long, slow caramelization of a real smoker. Rub the pork hard with the spice mixture and let it sit for at least 20 minutes (or up to overnight in the fridge) before cooking.
Third, and most important: the broiler step at the end. After pressure cooking, you shred the pork and spread it out on a sheet pan, drizzle some of the reduced cooking liquid plus a generous coat of BBQ sauce over the top, and broil for 5-7 minutes until the edges crisp and char. This is the step that takes the dish from 'good slow cooker pork' to 'actually-tastes-like-barbecue.' Those crispy, dark, caramelized bits are exactly what you get from the bark of a smoked shoulder. Skipping this step is the difference between a 7-out-of-10 and a 10. Do not skip it.
We pile the broiled pork onto toasted brioche buns with a quick creamy coleslaw and a few pickles for crunch and acidity. Serve with sweet potato fries or baked beans on the side. The whole production from raw pork to plated sandwich takes about 90 minutes, most of which is hands-off pressure cooking time, which means I can actually make this on a Tuesday and still get the kids to bed at a reasonable hour. It is genuinely one of my favorite dinners — quick, crowd-pleasing, freezer-friendly, and infinitely better than the takeout version.
What you'll need
- 011 (4 lb) boneless pork shoulder, trimmed of large fat caps and cut into 4 pieces
- 022 tablespoons brown sugar
- 031 tablespoon smoked paprika
- 041 tablespoon kosher salt
- 051 teaspoon ground black pepper
- 061 teaspoon garlic powder
- 071 teaspoon onion powder
- 081 teaspoon ancho chili powder
- 091/4 teaspoon instant espresso powder
- 101/4 teaspoon ground cumin
- 112 tablespoons neutral oil
- 121 cup low-sodium chicken broth
- 131/4 cup apple cider vinegar
- 141 tablespoon Worcestershire sauce
- 151 1/2 cups smoky BBQ sauce, plus more for serving
- 168 brioche buns, lightly toasted
- 172 cups creamy coleslaw
- 18Dill pickles, for serving
How to make it
- 1
In a small bowl, mix the brown sugar, smoked paprika, salt, pepper, garlic powder, onion powder, ancho chili powder, espresso powder, and cumin to make the rub.
- 2
Pat the pork pieces dry and massage the rub firmly into every surface. Let sit at room temperature for at least 20 minutes, or refrigerate up to overnight.
- 3
Set the Instant Pot to SAUTÉ and heat the oil until shimmering. Working in batches, sear the pork pieces on all sides until deeply browned, about 3 minutes per side. Transfer to a plate.
- 4
Turn off SAUTÉ. Pour in the chicken broth, apple cider vinegar, and Worcestershire, and scrape up the brown bits from the bottom (this prevents a burn notice).
- 5
Return the pork to the pot. Lock the lid and set valve to SEALING. Cook on HIGH PRESSURE for 60 minutes.
- 6
When the cook time ends, let the pressure release naturally for 15 minutes, then release any remaining pressure manually.
- 7
Transfer the pork to a large sheet pan. Shred with two forks — it should come apart easily.
- 8
Skim the fat from the cooking liquid in the pot and pour about 1 cup of the defatted liquid over the shredded pork. Toss to moisten.
- 9
Drizzle the BBQ sauce evenly over the shredded pork and toss to coat. Spread in a single layer.
- 10
Position a rack 6 inches below the broiler and broil on HIGH for 5-7 minutes, watching carefully, until the edges of the pork are crisp and lightly charred.
- 11
Pile generously onto toasted brioche buns. Top with creamy coleslaw and pickles. Serve with extra BBQ sauce on the side.
Tips from the kitchen
- 01
Cutting the pork shoulder into 4 pieces dramatically speeds cooking and ensures even tenderness throughout.
- 02
Do not skip the natural release — it keeps the meat tender. Quick releasing tough cuts of pork makes them stringy.
- 03
The broiler step is what turns this from 'slow cooker pork' into actual barbecue. Do not skip it.
- 04
Espresso powder is the secret weapon — it adds a smoky, deep, almost-meaty richness. Find it in the coffee aisle.
- 05
Reserve and freeze the leftover cooking liquid — it is gold for moistening leftovers or for soup bases.
- 06
Make ahead: shred and refrigerate up to 4 days, then broil with BBQ sauce just before serving for crisp edges.
Frequently asked
Can I use a different cut of pork?
Pork shoulder (butt) is essential. The fat and connective tissue are what create tender pulled pork. Loin or tenderloin will not work.
Can I make this in a slow cooker instead?
Yes — cook on LOW for 8-9 hours after searing, then shred and broil with BBQ sauce as written.
Can I freeze leftover pulled pork?
Absolutely. Freeze the shredded pork (with some cooking liquid) in airtight containers up to 3 months. Reheat with a splash of broth.
What BBQ sauce do you recommend?
Any smoky, slightly sweet sauce works — Stubb's Original, Sweet Baby Ray's, or your favorite homemade. Avoid mustard-based sauces, which clash with the rub.
How do I prevent the dreaded burn notice?
Always deglaze with the liquid after searing and scrape up every brown bit. Skipping this step is the #1 cause of burn warnings.


